Servo Press-fit & Inspection Station
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  • Servo Press-fit & Inspection Station
  • Servo Press-fit & Inspection Station
  • Servo Press-fit & Inspection Station
  • Servo Press-fit & Inspection Station

Servo Press-fit & Inspection Station

Servo press-fit and inspection station with closed-loop force control, 1kHz force-displacement curve and automatic OK/NG judgement. Force accuracy +/-1% FS.
  • Product details
  • Product overview

    The servo press-fit and inspection station uses a servo motor in closed loop to control press force and displacement. It samples the force-displacement curve at 1 kHz and judges OK / NG automatically against the tolerance window. Force accuracy is ±1% FS and displacement resolution is 0.01 mm. The station suits precision press-fitting of bearings, bushes and pin shafts and provides full process traceability.

    Press force is measured by a load cell mounted directly under the press ram, so friction in the guide is excluded from the measurement. Displacement is read by a linear encoder or a servo encoder. Because the whole curve is recorded, the station detects not only a missing part or a wrong part but also a cocked bush, a damaged bore or a burr, which a force-only monitor misses.

    The station is commonly used as the final assembly and inspection cell for automotive components, and the records meet the traceability requirements of IATF 16949. Every workpiece gets its own curve, archived by serial number.

    1. Press-fit and drive specifications

    ItemTypical range / notes
    Press force1–50 kN (standard); 100 kN version available
    Force accuracy±1% FS
    Displacement resolution0.01 mm
    DriveAC servo + ball screw, closed-loop force / position control
    Stroke100–250 mm, programmable
    FrameWelded steel C-frame or four-column, stress relieved and machined

    2. Inspection and judgement

    ItemTypical range / notes
    Sampling rate1 kHz force and displacement, synchronous
    Judgement criteriaForce window, displacement window, peak force, curve envelope, gradient
    Curve storageOne curve per workpiece, stored by serial number or barcode
    TraceabilityExport to CSV / MES, retention configurable
    Cycle time2–8 s per part including loading and unloading
    RepeatabilityForce ≤ 0.5% FS, position ≤ 0.02 mm

    3. Workpieces and cycle time

    ItemTypical range / notes
    WorkpiecesBearings, bushes, pin shafts, valve seats, motor rotors, sensor housings
    Part sizeUp to 300×300×200 mm (standard)
    Press-fit rangeInterference 0.005–0.05 mm, depending on material and bore
    ToolingQuick-change press tooling with guiding and anti-rotation features
    Environment5–40 °C, clean assembly area recommended
    Lead time20–40 days for standard configurations

    4. Control and configuration

    ItemDescription
    ControllerIndustrial PC or PLC + 10-inch touch screen, Chinese / English
    SafetySafety light curtain, two-hand start, mechanical hard stop, overload and over-pressure protection
    OptionsCCD vision poka-yoke, barcode scanning, automatic loading, MES interface, force sensor calibration kit
    SoftwareRecipe management, curve replay, statistical process analysis
    UtilitiesAC 220 V / 380 V, 1.5–3 kW; compressed air 0.5 MPa
    DocumentationOperation manual, calibration certificate, electrical drawings

    5. Quick selection guide

    ApplicationPress forceJudgementLead time
    Bearing press-fit5–30 kNForce + displacement window20–30 days
    Bush / sleeve press-fit3–20 kNForce window + curve gradient20–30 days
    Pin shaft press-fit1–10 kNDisplacement window20–30 days
    Multi-step assembly10–50 kNMulti-stage curve envelope30–40 days

    Note: press force and lead times are reference values; the actual selection depends on interference, material, part geometry and the required traceability.

    Customisation and service

    We build the station around your assembly process: press tooling, force and displacement windows, multi-stage sequences, automatic loading, vision poka-yoke and MES integration. Send us the part drawing, interference and target cycle time and our engineers will prepare a proposal with a quotation.

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Servo Press-fit & Inspection Station
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