Product

Servo Press-fit & Inspection Station
- Product details
Product overview
The servo press-fit and inspection station uses a servo motor in closed loop to control press force and displacement. It samples the force-displacement curve at 1 kHz and judges OK / NG automatically against the tolerance window. Force accuracy is ±1% FS and displacement resolution is 0.01 mm. The station suits precision press-fitting of bearings, bushes and pin shafts and provides full process traceability.
Press force is measured by a load cell mounted directly under the press ram, so friction in the guide is excluded from the measurement. Displacement is read by a linear encoder or a servo encoder. Because the whole curve is recorded, the station detects not only a missing part or a wrong part but also a cocked bush, a damaged bore or a burr, which a force-only monitor misses.
The station is commonly used as the final assembly and inspection cell for automotive components, and the records meet the traceability requirements of IATF 16949. Every workpiece gets its own curve, archived by serial number.
1. Press-fit and drive specifications
Item Typical range / notes Press force 1–50 kN (standard); 100 kN version available Force accuracy ±1% FS Displacement resolution 0.01 mm Drive AC servo + ball screw, closed-loop force / position control Stroke 100–250 mm, programmable Frame Welded steel C-frame or four-column, stress relieved and machined 2. Inspection and judgement
Item Typical range / notes Sampling rate 1 kHz force and displacement, synchronous Judgement criteria Force window, displacement window, peak force, curve envelope, gradient Curve storage One curve per workpiece, stored by serial number or barcode Traceability Export to CSV / MES, retention configurable Cycle time 2–8 s per part including loading and unloading Repeatability Force ≤ 0.5% FS, position ≤ 0.02 mm 3. Workpieces and cycle time
Item Typical range / notes Workpieces Bearings, bushes, pin shafts, valve seats, motor rotors, sensor housings Part size Up to 300×300×200 mm (standard) Press-fit range Interference 0.005–0.05 mm, depending on material and bore Tooling Quick-change press tooling with guiding and anti-rotation features Environment 5–40 °C, clean assembly area recommended Lead time 20–40 days for standard configurations 4. Control and configuration
Item Description Controller Industrial PC or PLC + 10-inch touch screen, Chinese / English Safety Safety light curtain, two-hand start, mechanical hard stop, overload and over-pressure protection Options CCD vision poka-yoke, barcode scanning, automatic loading, MES interface, force sensor calibration kit Software Recipe management, curve replay, statistical process analysis Utilities AC 220 V / 380 V, 1.5–3 kW; compressed air 0.5 MPa Documentation Operation manual, calibration certificate, electrical drawings 5. Quick selection guide
Application Press force Judgement Lead time Bearing press-fit 5–30 kN Force + displacement window 20–30 days Bush / sleeve press-fit 3–20 kN Force window + curve gradient 20–30 days Pin shaft press-fit 1–10 kN Displacement window 20–30 days Multi-step assembly 10–50 kN Multi-stage curve envelope 30–40 days Note: press force and lead times are reference values; the actual selection depends on interference, material, part geometry and the required traceability.
Customisation and service
We build the station around your assembly process: press tooling, force and displacement windows, multi-stage sequences, automatic loading, vision poka-yoke and MES integration. Send us the part drawing, interference and target cycle time and our engineers will prepare a proposal with a quotation.
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