Electric Vibratory Bowl Feeder
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  • Electric Vibratory Bowl Feeder

Electric Vibratory Bowl Feeder

振动盘是一种工业自动化辅助送料设备,其核心价值在于将无序的散装零件自动整理为有序、定向的阵列,并精准输送至下一道工序,是连接散料与自动化生产线的关键环节。
  • Product details
  • Product Overview

    The electric vibratory bowl feeder is an automated parts-feeding machine driven by two vibration motors as its core actuation unit. By rotating in opposite directions, the two motors generate a directional excitation force that makes scattered workpieces inside the bowl climb continuously along the spiral track, where they are automatically oriented, sorted, and delivered in order to the next process. It is the key equipment linking bulk loading with machining and assembly on an automated production line.

    Compared with piezoelectric bowl feeders, the electric vibratory bowl feeder delivers stronger excitation force and greater load capacity, making it especially suitable for medium and large workpieces and continuous heavy-duty operation. It is widely used for automatic feeding of fasteners, stamped metal parts, and injection-molded parts.

    ⚙️ 1. Drive System Specifications

    ParameterTypical Range / Description
    Drive typeVibration-motor drive (dual motors rotating in opposite directions) or cam / eccentric-weight mechanical drive
    Rated voltageStandard 220V; 110V / 380V available on request
    Motor powerSmall bowls approx. 150W; medium bowls 250W–500W; large bowls up to 1kW–2kW
    Motor speedStandard 1800 RPM; 900 / 1200 / 3600 RPM optional. Lower speed produces larger amplitude
    Motor protectionFully enclosed non-ventilated (TENV) design, suitable for continuous heavy-duty operation
    Eccentric weight adjustmentExcitation force steplessly adjustable from 0–100% via the eccentric-weight angle; percentage scale marked directly on the motor shaft

    📳 2. Vibration Characteristics

    ParameterTypical Range / Description
    Vibration frequencyTypically 25–65 Hz (depending on motor speed, e.g. 1800 RPM corresponds to approx. 30 Hz); some high-frequency vibration motors reach 80–145 Hz
    AmplitudeGenerally 0.1–2 mm, higher for heavy loads or large parts; amplitude is proportional to part weight
    Vibration directionDual counter-rotating motors produce linear push-pull vibration; direction adjustable (clockwise / counterclockwise)
    Vibration angleOptimized by independently adjusting the horizontal and vertical components; typical throw angle approx. 25°

    🏋️ 3. Load Capacity and Throughput

    ParameterTypical Range / Description
    Maximum bowl diameterFrom Φ300 mm to Φ850 mm depending on the drive unit model
    Maximum load (bowl + parts)Approx. 5.5 kg for small drive units, up to 45 kg for large units
    Maximum parts loadApprox. 2.8 kg to 35 kg, matching the drive units above
    Feed rateAdjustable, proportional to vibration frequency and amplitude. Reference throughput: a 150W motor at 200Hz feeds approx. 1200 parts/h; a 250W motor at 250Hz approx. 2000 parts/h (based on 20mm screws)
    Bulk material handlingHopper / bulk-elevator versions reach 50–2000 kg/h, depending on bowl diameter

    🔌 4. Electrical and Control Specifications

    ParameterTypical Range / Description
    Maximum current0.54 A (GK-170) to 4.6 A (GK-450), increasing with drive unit size
    Control methodVoltage and frequency control (VFD or dedicated controller); some high-end models feature automatic frequency tracking, independent of mains frequency
    Control interfacePLC and PC interfaces supported; can be integrated with automatic hopper refill and linear feeder synchronization
    Operating temperatureStandard 0–40°C; high-temperature motors and bowls available for hot environments

    📋 5. Quick Selection Guide by Part Size

    Part SizeRecommended Bowl DiameterRecommended Motor PowerRecommended Frequency
    Micro parts (≤5mm, ≤0.1g)150–200 mm100–150 W300–500 Hz
    Small parts (5–20mm, 0.1–5g)200–300 mm150–250 W200–300 Hz
    Medium parts (20–50mm, 5–50g)300–500 mm250–500 W50–200 Hz

    Note: Due to its mechanical structure, the electric vibratory bowl feeder usually operates at lower frequencies than piezoelectric feeders. The high-frequency ranges above mainly apply to vibration-motor or special high-frequency motor models.

    Customization and Service

    Beyond standard models, we offer custom-built solutions tailored to your part geometry, material, and throughput requirements, including high-temperature, dust-proof, and variable-frequency configurations. Send us your sample parts and process parameters, and our engineers will recommend the right feeder and provide a quotation.

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